Box 3 - Kits 9-10-11-12

Kit 9

The parts of kit 9

  • 9A Alternator bracket 1
  • 9B Alternator housing
  • 9C Alternator fan
  • 9D Axle sheave 
  • 9E Sheave cheek
  • 9F Alternator bracket 2 
  • 9G Timing belt cover
  • 9H Crankshaft sheave 
  • 9I Sheave cheek
  • 9J Engine mount
  • 9K Alternator belt
  • AP  M 1,7 x3mm ( x9 )  
  • BM M 2,0 x4mm ( x2 )
  • CP  M 1,7 x5mm ( x2
Step 1
Fit consequtively 9E Sheave cheek , 9C Alternator fan , 9A Alternator bracket 1 and 9B Alternator housing on 9D Axle sheave and fix with CP screw. Fit 9A Alternator bracket 1 to 9F Alternator bracket 2 and fix with AM screw.

Fit 9A Alternator bracket 1 to 8A Left Engine block and fix with AM screw. Fit 9I Sheave cheek and 9H Crankshaft sheave to 9G Timing belt cover and fix with AM screw.

Fit 9J Engine mount to 9G Timing belt cover and fix with BM screw. Fit 9G Timing belt cover to 8A Left and 8F Right Engine blocks and fix with four AM screws.

Fit 9K Alternator belt to 9H Crankshaft sheave and 9D Axle sheave.

Assembly drawings
General view

Kit 10

The parts of kit 10

  • 10A Front wheel arc frame
  • 10B Hose
  • BM M 2.0x4mm ( x5 )
Step 2

Fit Engine assembly , by 9J Engine mount , 9F Alternator bracket 2 and 5H Mount plate to 10A Front wheel arc frame.

Fix 9J Engine mount and 9F Alternator bracket 2 to 10A Front wheel arc frame with two BM screws.

Fix 5H Mount plate to 10A Front wheel arc frame with two BM screws.

Fit 10B Hose to 7A Intake manifold nozzle.

Assembly drawings
General view

Kit 11

The parts of kit 11

  • 11A Washer fluid reservoir
  • 11B Cap
  • 11C Washer fluid hose
  • 11D Cover
  • 11E Fuel filter
  • 11F Filter cap
  • 11G Pipe connector
  • 11H Fuel feed pipe
  • 11I Fuel feed pipe
  • 11J Jack body
  • 11K Jack mechanism
  • CM M 1.7x4 mm ( x4 ) 
  • CP M 1.7x5 mm ( x3 ) 
  • DP M1.7x3 mm ( x3 )
Step 3

Fit 11C Washer fluid hose to connector on 10A Front wheel arc frame.

Fit 11B Cap to 11A Washer fluid reservoir.

Fit 11A Washer fluid reservoir to 10A Front wheel arc frame and fix with CP screw from below ( follow bottom illustrations ).

Installed 11A Washer fluid reservoir.

Fit 11F Filter cap to 11E Fuel filter and fit 11G Pipe connector to 11F Filter cap. Fit 11H Fuel feed pipe to 11G Pipe connector. Fit 11I Fuel feed pipe to 11E Fuel filter.

Fit 11E Fuel filter to the slot in 10A Front wheel arc frame , and fix to it with CM screw from below wheel arc ( follow top and bottom illustrations ).

Fit 11H Fuel feed pipe to connector peg on 7E Fuel injection feed rail.

Fit 11D Cover to 10A Front wheel arc frame and fix with two CM screws.

Fit 11K Jack mechanism to 11J Jack body and fix with two DP screws.

Fold and fit 11J Jack body to 10A Front wheel arc frame , fixing it with CP screw from below wheel arc.

Assembly drawings
General view

Kit 12

The parts of kit 12

  • 12A Hub carrier
  • 12B Brake disc outer part
  • 12C Brake disc inner part
  • 12D Brake caliper
  • 12E Pivot link
  • 12F Front suspension strut 
  • 12G Brake fluid pipe
  • AM 1.7 x 3 mm ( x3 ) 
  • DM 2.0 x 7 mm ( x2 ) 
  • GM 2.0 x 5 mm ( x3)
Step 4

Fit 12E Pivot link to 12A Hub carrier and fix with DM screw.

Fit 12D Brake caliper to 12A Hub carrier and fix with two AM screws.

Fit 12F Front suspension strut to 12A Hub carrier and fix with two GM screws.

Fit 12G Brake fluid pipe to 12D Brake caliper.

Fit together 12B Outer and 12C Inner Brake disc parts.

Assembly drawings
General view