Peugeot 205 GTI 1.9 - Box 22
BOX 22 - Kits 85-86-87-88
The parts of kit 85
- 85A Ash tray panel
- 85B Deco grid panel
- 85C Deco grid panel
- 85D Parcel tray
- 85E Parcel tray support
- AP M 1,7 x 4 mm (x 8)
- JM M 2,0 x 4 x 5 mm (x 3)
Pull to tighten the upper end of 84D Rear right safety belt ( blue arrow )
Fit 79D Tailgate strut cylinder to 84A Interior right panel and fix with AP screw , allowing the movement .
Lead 80C Cable along 80A Ceiling panel edge to exit where green arrow point . Fit 85D Parcel tray left side peg into the socket on 82A Interior left panel , holding it suspended.
Fit 84A Interior right panel to 64A Bodywork and into the slot along 80A Ceiling panel rear right edge , at the same time catch 85D Parcel tray right side peg into the socket on 84A Interior right panel ( blue arrow ).
Fix 84A Interior right panel to 64A Bodywork with two JM screws.
Open up the Tailgate ( blue arrow ) , align and fit 79C Tailgate strut piston into 79D Tailgate strut cylinder on the right side of car . Pull to tighten 84D Rear right safety belt ( blue arrow ).
Pass 79F Parcel tray support cords through the openings at rear edge of 85D Parcel tray
Close the Tailgate , upturn the car body , pull 79F Parcel tray support cords to tighten them , with 85D Parcel tray itself in its stowed ( horizontal ) position . Tie 79F Cords to knots close to 85D Parcel tray surface ( blue arrows )
Upturn car body again , open the Tailgate , the 85D Parcel tray will lift up , pulled by 79F Cords . Cut excess lengths of 79F Cords some 5mm lower from the knots ( green arrows )
Excess tails of 79F Cords are cut off some 5mm above knots .
Final rear interior views
The parts of kit 86
- 86A Left door
- 86B Door handle
- 86C Cylinder lock
- 86D Lock plate
- 86E Glass protective strip
- DP M 1,7 x 3 mm (x 2)
- AM M 1,7 x 3 mm (x 3)
Fit 86B Door handle to 86A Left door and fix with DP screw . Fit 86C Cylinder lock to 86A Left door . ( lower illustrations )
Fit 86D Lock plate to 86A Left door and fix with two AM screws
Peel 86E Glass protective strip off its backing ( blue arrow ) and apply along 86A Left door lower inner window edge (lower illustrations)
The parts of kit 87
- 87A Molding
- 87B Molding strip
- 87C Side mirror housing
- 87D Side mirror base
- 87E Side mirror
- 87F Leaf spring
- 87G Hinge
- AP M 1,7 x 4 mm (x 5)
- FM M 2,3 x 3 x 5,5 mm (x 2)
Attach 87B Molding strip to 87A Molding . Fit 87A Molding to 86A Left door and fix with three AP screws from the inner side of door panel (lower illustrations )
Lift backing paper off 87E Side mirror ( upper image , blue arrow ) and stick the mirror into 87C Side mirror housing , removing external protective film ( lower image , blue arrow )
Fit 87D Side mirror base on its two pins to 86A Left door .
Fit 87C Side mirror housing to 87D Side mirror base and fix to 86A Left door from its inner side with AP screw ( lower illustrations ) .
Fit 87G Hinge to 86A Left door ( green arrows ) , then fit 87F Leaf spring to 86A Left door two pins , placing its shorter end over 87G Hinge axis ( blue arrow ) .
Fix 87F Leaf spring to 86A Left door with FM screw , allowing 87G Hinge to rotate
The parts of kit 88
- 88A Inner deco panel
- 88B Deco panel trim
- 88C Rear view mirror lever panel
- 88D Elbow rest handle
Fit 88B Deco panel trim to 88A Inner deco panel
Fit 88C Rear view mirror lever panel to 86A Left door .